Low Noise And Maintenance AC Permanent Magnet Generator Alternator

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Technical Parameter

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What is the permanent magnet generator?

The permanent magnet generator is a device that converts mechanical energy to electrical energy. In this device, the rotor windings have been replaced with permanent magnets. Permanent magnet generators are used mostly in industrial applications like turbines and engines to produce commercial electrical energy, the permanent magnet alternator is an alternate source of energy and has multiple benefits which make it a great device for a variety of residential, commercial, and industrial applications.

The structure

The permanent magnet generator is mainly composed of a rotor, end cover, and stator. The structure of the stator is very similar to that of an ordinary alternator. The biggest difference between the structure of the rotor and the alternator is that there are high-quality According to the position of the permanent magnet on the rotor, the permanent magnet generator is usually divided into a surface rotor structure and a built-in rotor structure.

Working Principle

The permanent magnet generator uses the principle of electromagnetic induction in that the wire cuts the magnetic field line to induce an electric potential and converts the mechanical energy of the prime mover into electrical energy output. It consists of two parts, the stator, and the rotor. The stator is the armature that generates the electricity and the rotor is the magnetic pole. The stator is composed of an armature iron core, uniformly discharged three-phase winding, machine base, and end cover.

The rotor is usually a hidden pole type, which is composed of excitation winding, iron core and shaft, guard ring, center ring, and so on.

The excitation winding of the rotor is fed with DC current to generate a magnetic field close to the sinusoidal distribution (called the rotor magnetic field), and its effective excitation flux intersects with the stationary armature winding. When the rotor rotates, the rotor's magnetic field rotates together with it. Every time a revolution is made, the magnetic lines of force cut each phase winding of the stator in sequence, and a three-phase AC potential is induced in the three-phase stator winding.

When the pm generator is running with a symmetrical load, the three-phase armature current synthesizes to generate a rotating magnetic field with synchronous speed. The stator and rotor fields interact to generate braking torque. The mechanical torque input from the turbine overcomes the braking torque and works.

Features

① The generator has many poles, which improve the frequency and efficiency, saving the cost of rectifiers and inverters.

② Finite Element Analysis is used when designing the generator, compact structure. Low startup torque, solves the problem of small wind startup, improving wind energy utilization.

③ Leave out the gear increaser, improve the reliability and efficiency of the generator, and lower the amount of maintenance.

④ H class insulation, vacuum pressure impregnation.

⑤ Have many structures such as vertical axis, horizontal axis, internal rotor, external rotor, and plate type.

⑥ Strong rotors, the generator could achieve high speed.

⑦ Small size, lightweight, high energy density, suitable for special situations.

⑧ Run efficiency throughout the whole speed range, high efficiency.

⑨ Use imported high-speed oil-contained bearings, maintenance free, and high reliability.

Power Curve

Voltage Curve

2. Variable speed generators provide a solution for Hydro Industry.

Increased efficiency from variable speed technology could make many more small hydro sites economically feasible to develop.

Benefits of Permanent Magnet Generators Over Induction Generators:

1. Free Energy Source

Permanent magnet generators produce electricity using their own magnetism. So, you do not need to pay high electric bills, and a large budget is saved. Besides, these devices do not need any other resources, which are quite environmentally friendly.

2. Reliable Power Output

Permanent magnet generators do not need any special operating environments. Hence, they can offer reliable performance compared with wind turbine motors. Additionally, permanent magnet generators do not suffer from energy loss, while induction generators typically lose 20-30% of energy. Additionally, there are no temperature rises in the magnetic machines, so the life of the bearings can be prolonged.

3. Low Maintenance Fee

Due to the features mentioned above, you do not need to spend lots of money and time on the maintenance of permanent magnet generators. And they do not have slip rings and brushes, which are supposed to be checked at regular intervals.

4. Compatibility

Permanent magnet generators can be employed with turbines and hydro turbines.

How do magnets provide better mounting solutions for wind turbines?

In addition to helping generate electricity, permanent magnets play a vital role in helping maintain the integrity of the turbine's high walls. If you're lucky enough to see the inside of a wind turbine, you'll see lots of cables and very long ladders attached to the walls, some of which contain elevators that allow workers to access the turbine nacelles. The traditional solution for this is to drill holes in the turbine wall to install the brackets or weld the brackets to the wall to secure the brackets. Unfortunately, this solution can affect the integrity of the wall, reducing its strength and making it prone to corrosion.

The following points should be paid attention to when designing wind turbines:

(1) The operating environment of the generator is harsh, and the generator is required to have high safety and reliability and be able to prevent rain, snow, and dust.

(2) When the generator is directly driven by the wind wheel (the commonly used speed-increasing gearbox is omitted), the rated speed of the generator is required to be low.

(3) The generator's initial pressure build speed is required to be low to maximize the utilization factor of wind energy.

(4) The starting resistance torque of the generator is as small as possible, so that the generator can start well at a lower wind speed, and the utilization of wind energy is also improved.

The value of Enneng is Technology is how we do things. People are why we do things.

As a leading manufacturer of permanent magnet AC motors and generators, Enneng is committed to providing the best solutions for our customers while also prioritizing energy savings and low carbon emissions. We believe that it is our responsibility to contribute to a sustainable future by promoting energy-efficient solutions and reducing our carbon footprint.

Enneng Motor has been committed to the research and development of various permanent magnet AC motors that can directly drive equipment, usually low-speed, high-torque motors, optimized for mechanical equipment with reducer + motor drive in the transmission system. These motors usually have a durable design, high efficiency, and low noise level, and can provide customers with customized services from equipment transmission design to provide special sizes and rated power options to meet the needs of different applications, so as to achieve energy-saving performance.

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Permanent magnet generators are suitable for small and low-head hydro sites and small and low-speed wind power generation. Our products are highly efficient and reliable, making it possible for more and more small-size hydro and wind power generation projects to become feasible.

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Our mission is to help our customers succeed by providing effective solutions. We believe that by providing high-quality permanent magnet generators, we can help our customers to successfully build sustainable and environmentally friendly energy systems. We invite you to join us in our mission to build a more sustainable world together.